The decorative clamp plate profiles of the aluminum alloy fences mainly consist of the following parts.
1. Structural Composition
1.1 Primary Components
External Corner Cover Plate (Yang Corner):
Function: Protects and decorates outer right-angle joints
Dimensions: Standard 90° angle design
Installation: Snap-on mechanism with integrated locking tabs
Internal Corner Cover Plate (Yin Corner):
Application: Conceals inner corner connections
Material: 6063 aluminum alloy with 1.2mm wall thickness
Special features: Anti-rattle silicone gasket integration
Connection Cover Plate:
Linear joint coverage between panels
Cross-sectional diagram description (text-based)
Edge Mounting System:
Edge Cover Plate: Perimeter finishing element
Edge Base Plate: Structural anchor point
Combination security: Tamper-proof fastener design
Connector Hardware:
Stainless steel fasteners (A2/A4 grade)
Anti-corrosion treatment specifications
The main functions of the external corner cover plates and internal corner cover plates of aluminum alloy guardrails are as follows:
The aluminum external corner cover plate of aluminum alloy fences mainly protect the external corners of the fences, preventing damage caused by impacts and collisions.
The aluminum internal corner cover plates of aluminum alloy fences are mainly used to cover the internal corners, which can effectively avoid accumulation of dust and debris in the corners.
2. Clamp Plate Material Specifications
2.1 6063 Aluminum Alloy Clamp Plate Properties
Chemical composition: Mg 0.45-0.9%, Si 0.2-0.6%
Mechanical characteristics:
Tensile strength: ≥160 MPa
Yield strength: ≥110 MPa
Elongation: ≥8%
2.2 Clamp Plate Wall Thickness Control
Precision extrusion process ensures 1.2mm±0.05mm consistency
Structural verification:
ANSI/NAAMM MBG 531-2018 compliance
Wind load resistance: 1.5kN/m²
Service life projection: 25+ years
3. Aluminum Clamp Plate Surface Treatment Options
3.1 Anodizing Series
Architectural Grade (AA-M12C22A41):
15μm thickness
Color options: Champagne/Black/Bronze
Hard Anodizing (MIL-A-8625):
50μm coating for coastal applications
Salt spray resistance: 2000+ hours
3.2 Cover Plate Powder Coating
Polyester TGIC system
Texture variations:
Smooth finish (Gloss 60-80%)
Textured finish (10-20μm Ra)
3.3 Aluminum Clamp Plate Special Treatments
Wood Grain Transfer:
3D vacuum thermal transfer process
UV resistance: ΔE≤3 after 3000h testing
Antimicrobial Coating:
ISO 22196 compliant
Hospital/coastal applications
4.Clamp plate Engineering Analysis
4.1 Cover Plate Structural Integrity
Finite Element Analysis (FEA) results:
Maximum deflection: 3.2mm under 100kg load
Safety factor: 2.5×
4.2 Connection System Optimization
Clip-and-lock mechanism:
Engagement force: 15-20N
Disengagement prevention: Reverse-angle design
Summary
This article provides a comprehensive analysis of the aluminum alloy fences decorative clamp plate system, covering its components, materials, manufacturing processes, structural performance, It highlights the system's high strength (1.2mm wall thickness), weather resistance (multiple surface treatment options), and long service life (25+ years), making it suitable for various applications in architecture, transportation, healthcare, and other fields.
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